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Q: How many kanban card set sets are needed?
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How many kanban card sets are needed?

First, determine the speed of production, hourly or daily, it should be constant. Second, determine the type of pallet to contain for the parts or the material. Manually handled pallet plus the parts should not wight more than 25kgs. Then you are able calculate how many parts are in each pallet. Third, then decide an area divided as the production line divided by cells, to place all the pallets needed respective to the production cells. Fourth, determine the lead time to provide the replenishment for each parts, in hours, then multiply with production speed per hour, you get the reordering point, Red Line, number of pallets and number of the Cards (Kanban) at reordering point. Fifth, since you have the daily production speed, you can calculate as in the fifth, and you get quantity of the pallets and quantify of the Cards that will be in the production cell before reordering. Seventh, now you get the total numbers of the Cards as well as the pallets needed. Note. You can add several cards as safety stock.


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