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The failure modes of a cottered joint typically include shear failure, where the cotter pin or the connecting components experience excessive shear stress, leading to a break or deformation. Another mode is axial tension failure, which occurs when tensile forces exceed the joint's strength, causing the components to separate. Additionally, fatigue failure can arise from repeated loading cycles, weakening the materials over time. Lastly, misalignment or improper installation can lead to localized stress concentrations, resulting in premature failure of the joint.

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