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7.0 system is one of the inline garment inspection systems followed by garment factories. 7.0 system is similar to the traffic light inspection system used by garment manufacturers for checking operators' work at the operator's workstation.
In the 7.0 quality inspection system, the roving quality checker visits each operator working in a production line. The quality checker picks 7 garments from the work done by the operator and checks all the pieces. Quality checking is done for the specific operation done by the selected operator. If the quality checker finds a single defective garment in 7 checked pieces, he marks RED on the operator quality performance sheet (Or the checker place a Red Flag on that workstation). This means the operator needs to improve her stitching quality.
When a line has an operator with a red flag (in quality performance), the quality checker or the line supervisor needs to check with the operator about the quality problem. A supervisor needs to explain to the operator what is wrong with her stitching. Also, he needs to give instructions on how to correct the defects while stitching.
The operator may understand the quality requirement, but due to poor skill in machine/material handling, defects may be generated. Sometimes quality requirements may not be explained completely to the operators.
In such cases, the line supervisor or the trainer provides training to the operator.
The roving quality checker needs to follow up with the operator (with a red flag) and check her work till the checker gets satisfactory quality work.
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Improving garment quality is crucial for ensuring customer satisfaction and a competitive edge in the fashion industry. There are several key steps you can take to enhance garment quality. First and foremost, it is essential to focus on fabric quality. High-quality fabrics not only enhance the overall appearance and feel of the garment but also contribute to its durability and longevity. Ensure that you source fabrics from reliable suppliers and conduct thorough quality inspections to check for any defects or inconsistencies. By paying attention to fabric quality, you can significantly improve the overall quality of your garments. Another important aspect of improving garment quality is meticulous garment construction. This involves closely monitoring the sewing process and ensuring that all seams, stitches, and details are executed with precision. Implementing robust quality control measures throughout the production process is vital, as it allows you to identify and rectify any issues before the garments reach the customers. By maintaining rigorous standards during garment construction, you can elevate the quality of your garments and establish a reputation for delivering exceptional products. If you need help in achieving garment quality improvement through fabric quality inspection, consider partnering with Agal textiles. They specialize in providing comprehensive fabric quality assessments, helping businesses enhance the quality of their garments and delight customers. With their expertise and attention to detail, Agal textiles can a vital role in ensuring that your garments meet the highest standards of quality.
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