You call your local electrician to do any work on the service main. He or she will explain it to you, including the bending radius, fasteners, etc.
For a distribution panel rated at 400 amps parallel runs of 3/0 conductors will do the job.
A 350 amp service is not a standard service distribution. It jumps from a 200 to a 400 amp rated distribution equipment. The only way to obtain a 350 size service is to install 400 amp equipment and fuse it at 350 amps. The standard size home distributions in North America today are rated at 200 amps. The cost of the service differs through out the continent. Ask your local electrical contractor for an estimate on an electrical upgrade to the required service that you want.
Depends on the size of the sub-panel in that garage. If you are installing a 60 amp sub-panel 400 feet away from the main service panel then use AWG # 4.
Look on the handle end of the main breaker. There should be a number there. That is the amperage of the main breaker. That is the size of your house service.
500 mcm (or 500kcmil) conductors are used for 400 amp 480v single phase or 3 phase systems. The wire AND THE TERMINALS must be rated for 90o Celsius.
It depends on the length of the run
500 mcm
No, you can use the six main rule. This means you would have a 400 amp main lug panel, with six breakers or less, but no more than six. You can also use six individual disconnects.
When you talk of the capacity of a service you are talking about the capacity of the equipment to handle a certain amperage. A 400 amp service has to have all of its equipment to be rated to handle 400 amps. The maximum capacity of the service will be what the service is protected at, be it with fused or breakers. If the fuses of the main breaker were 300 amp rated then the maximum capacity of the service would be 300 amp even though the equipment is rated at 400 amps. The service capacity is governed by the fusing that is protecting the service.
The size of wire for service entrance conductors for a 400 amp 3 phase service could be 500 MCM copper. This is very large size wire and difficult to bend and shape, to connect to terminals in the main disconnect and distribution panel. This problem is solved by using parallel conductors or on higher ampacities triple conductors. Using parallel conductors the wire size would be three ought (3/0) copper.
4 inch rigid conduit
120v /240v
From the question it is hard to establish whether the service size is 350 amps or the service conductors are 350 MCM in parallel. If the service is 350 amps, the grounding conductor is #3 bare copper wire. Parallel 350 MCM conductors will allow for a 600 amp service. The grounding conductor for a 600 amp service is a #1 bare copper wire.
4 inch rigid conduit
If what you state in this question is accurate this is an illegal installation. A 100 amp service can not have any equipment connected to it less that that of the service size. The 60 amp main panel must be a 100 amp panel to be a legal installation.
NOBODY!
For a distribution panel rated at 400 amps parallel runs of 3/0 conductors will do the job.