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To answer this question a voltage must be given. By using the term service I will draw a conclusion that it is a North American service of 120/240. A #6 copper conductor will limit the voltage drop to 3 percent or less when supplying 40 amps for 200 feet on a 240 volt system. If the circuit voltage is 120 volts, then a #2 copper conductor will limit the voltage drop to 3 percent or less when supplying 40 amps for 200 feet.

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Notice: The following calculations are wrong because a #10 copper conductor is only rated at 30 amps NOT 40 amps.

To compute voltage drop (independent of voltage supply)

10 gauge wire is .9989 ohms/1000 ft

to go 200 feet you need 400 ft of #10 conductor (out and back)

just about 0.4 ohms

I*R =E

40a*0.4Ohm =16v lost in heating the wire ( 640W )

Gauge Drop(400')

#10 16v

#6 6.3v

#2 2.5v

safety has to do with the insulation

3.4 Watts/ft will melt most plastics (#10)

especially if its enclosed in conduit

or worse in a wall that is insulated.

bare conductors on ceramic insulators dont have a problem

if this is for a resistive load the figures are correct

if you are trying to run a single phase motor it may not start with #6

(starting current perhaps 7 times the running current) 45V drop

if you are trying to start a 3 phase motor with #6 it may be ok only (19V drop)

I do know a 7A 240V submersible well pump will not run with #10 wire

(200' deep well 150' from the building)

The wire coming out of the pump is #12 BTW (sales engineering)

it is a GOOD idea to do some arithmetic before buying the wire....

the motor is marked with KVA class (start/run current)

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9y ago

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