a 4 ton unit
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Air return duct and filter grille size is dictated by the size of the unit (CFM) not the size of the house.
Shape. A square foot is any area of 144 squinches. A linear square foot, should such a name exist, would probably be a square 12 inches to the side.
Ummm, would you believe 1200 square feet?
I would do it for $1.50 per square foot. I would'nt be surprised to see a real talented carpenter charge $2.00 or more per square foot.
1 acre = 43560 sq ft, so there should be enough room to build a 5000 sq ft house.